Yazar: admin

Advantages of Digitalization in Supply Chain Management

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Supply Chain Management
Supply Chain Management

Supply chain management is one of the most critical stages of production processes, and when not properly planned, it can lead to significant losses. In today’s digital world, using digital solutions to optimize supply chain processes has become a necessity.

In warehouse and inventory management, AI-based systems predict issues such as overstocking or shortages in advance, providing businesses with significant advantages. Digital planning and scheduling systems ensure timely deliveries of orders, increasing customer satisfaction.

Additionally, with mobile applications, field teams can monitor inventory status, order processes, and logistics operations in real-time. This makes all processes transparent and controllable.

A digitized supply chain provides businesses with both cost advantages and operational efficiency. Instead of dealing with traditional methods, managing supply processes with smart solutions has become an indispensable requirement for businesses.

Increase Safety in Factories with Image Processing Technologies

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Factory Safety
Safety in Factories

Safety in factories is critical for both employee health and the continuity of production. While traditional safety measures are not always sufficient, image processing technologies offer revolutionary solutions to prevent workplace accidents.

With AI-powered cameras, you can ensure compliance with personal protective equipment (PPE) standards and check whether employees are using their equipment properly. Forklift tracking systems optimize in-house traffic, preventing accidents, while systems like smoke and fire detection minimize fire risks.

Image processing technologies also allow for real-time detection of accidents like slips and falls, speeding up response times. Restricted area monitoring systems make it possible to prevent unauthorized individuals from entering critical zones.

These technologies not only ensure safety but also help businesses operate in compliance with occupational health and safety standards. With smart image processing systems, the goal of zero workplace accidents in factories is no longer just a dream!

How to Optimize Your Production Line with Digital Transformation?

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Digital Transformation in Production
Digital Transformation in Production

In today’s competitive landscape, having efficient production processes is critical for businesses. Managing production with traditional methods is no longer effective, as it increases time waste and error rates, whereas digital solutions make processes smarter and more efficient.

Digital transformation on the production line boosts productivity with real-time data tracking, AI-powered analytics, and automated decision-making mechanisms. With MES systems, you can monitor production processes in real time and manage all operations from a single hub through ERP integration. Additionally, with maintenance planning systems, you can prevent unexpected breakdowns and ensure uninterrupted production.

One of the key advantages of digitization is the automation of quality management. By performing real-time quality checks at each production stage, it becomes possible to minimize error rates and improve customer satisfaction.

Optimizing your production line with digital transformation not only reduces costs but also provides you with a competitive edge. By starting this transformation now, you can adapt to future production technologies today.

Mobile Phone Usage Detection

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Help Businesses Overcome Digital Distractions and Misuse of Mobile Phones in the Workplace

Strengthen Security Measures and Compliance with Advanced Mobile Phone Usage Detection

  • Instant, seamless integration with existing cameras.
  • Highly accurate and precise phone activity detection.
  • Detects individuals taking photos, recording videos, sending messages, etc.
  • Increases productivity and reduces distractions.

Sensitive Government and Military Buildings

Effectively detect mobile phone usage in government data centers, buildings, or embassies, which are critical for national security.

Warehouses and Other Retail Spaces

Detect any uninvited guests entering with mobile phones outside working hours. Our pre-trained system immediately notifies of mobile phone usage.

Industrial and Manufacturing Facilities

The highly accurate model developed prevents industrial espionage by protecting intellectual property and unique methods used in manufacturing facilities and food production companies.

Maximum Number of Employees

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Maximum Workforce Capacity
Ensure Compliance with Maximum Workforce Capacity and Maintain Safe Crowd Density with Real-Time Monitoring of High-Risk Areas with Capacity Limitations

Maximum Workforce Capacity is an AI-powered solution that helps prevent overcrowding with real-time detection.

Obtain real-time information about occupancy levels.

Receive immediate notifications when occupancy limits are exceeded.

Instant deployment models across multiple sites.

Create comprehensive reports and data visualizations to track trends and identify areas for improvement.

Maximum Workforce Capacity for Manufacturing Facilities

UNICRON AI helps monitor and manage workforce flow in manufacturing facilities, reducing accident risks while ensuring safe operations and compliance with safety regulations.

By monitoring the number of workers in real-time, it enhances both the safety and efficiency of the production area. It also guarantees the provision of safe zones for workers.

Helps ensure operational efficiency and safety in storage areas.

Slip and Fall Detection System

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Slip and Fall Detection
Prevent Workplace Injuries and Occupational Hazards with UNICRON AI-powered Slip and Fall Detection

Minimize damage and save lives with the AI-based slip and fall detection system.

Real-time monitoring for slip and fall detection.

Seamless deployment with ready-to-use AI models.

Immediate notifications to inspectors and emergency response teams (SMS and Email).

Analyze past incidents to identify trends or hazardous areas for improving overall safety.

MES Production Line Management and Control

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Real-Time Control with MES
Real-Time Control with MES

Manufacturing Execution Systems (MES) and digitization are transforming the manufacturing environment, enabling businesses to operate smarter, faster, and with greater transparency.

We offer a robust MES solution designed to optimize your operations and seamlessly integrate with broader digitalization strategies.

It monitors and manages manufacturing processes in real time and offers features such as:

  • Production planning
  • Job tracking
  • Quality control
  • Inventory management

By leveraging MES, manufacturers can optimize production workflows, shorten lead times, improve product quality, increase visibility, and identify bottlenecks.

We enable real-time data collection, automation of routine tasks, and informed decision-making processes by integrating digital technologies into every area of production, from the shop floor to supply chain management.

Key features of MES include:
  • Data collection from workstations, employees, equipment, sensors, and materials.
  • Real-time dashboards accessible via panel PCs and web applications.
  • Integration of modules for production orders, workforce management, and OEE tracking.
  • Instant data processing from IoT sensors and PLCs, with decision support systems.
MES Specifics:
  • Smart touch industrial panels (available in various sizes).
  • Ideal for strategic locations such as WorkCentre.
  • Cost-effective digitization for old machines using IoT cards.
  • Perfect for 24/7 operating devices like compressors.
  • Combines advanced data collection with real-time panel interactions.
  • Integrates with other modules to accurately calculate OEE and TEEP.
  • Track production quantities from manual tasks in real time.
  • Add buttons and switches for seamless interaction.
  • Compatible with major PLC brands (Siemens, Schneider, ABB).
  • Connects via Ethernet, Modbus, APIs, or OPC-UA.

ERP Integration

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

ERP Integration
ERP Integration

Our platform is designed to integrate with all major ERP systems, as well as smaller, localized ones, ensuring a seamless transition without disrupting your operations.

How We Simplify ERP Integration:
Fast Setup:

Thanks to ready-made scripts for ERP systems like Microsoft Dynamics NAV, SAP, Oracle, IFS, Infor, and others we've integrated before, we can complete the initial integration phase (data reading) in less than a day.

Flexible Options:

The integration process for new ERPs typically takes 2-5 days, depending on the complexity of the system.

Secure Bi-Directional Communication:

MSF uses robust security standards for bi-directional data exchange, supporting both database (DB) and REST API integrations.

Quality Monitoring and Management

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Quality Monitoring and Management
Quality Monitoring and Management

We provide robust quality control and management solutions that help manufacturers optimize production quality while complying with workplace health and safety guidelines.

Our system goes beyond traditional methods like SAP Quality Management by integrating advanced features that guarantee workplace safety, reduce risks, and prevent costly penalties. By leveraging real-time data from integrated systems, it enables manufacturers to proactively monitor safety, eliminate hazards, and improve product quality at every stage of production.

Key Benefits of the Quality Control and Management Module
  • Reduce Scrap and Waste: Minimize defects and reduce rework and warranty claims.
  • Advanced Traceability: Keep a detailed record of every defect for audits and compliance.
  • Paperless Operations: Eliminate manual paperwork for higher efficiency.
  • Real-Time Visibility: Monitor quality metrics in real-time, saving time by avoiding unnecessary data entry.
  • Improved Cost Efficiency: Reduce critical quality issues and associated costs.
Advanced Features of the Quality Module

Custom Test Procedures - Design and implement customized testing protocols for incoming materials to ensure they meet quality requirements. This process includes:

  • Raw material inspections.
  • Quality controls during the production process.
  • Final product evaluations before storage.

Warehouse and Stock Area Management

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Smart Warehouse Management System
Optimize Material Flow with Smart Warehouse Management System

The Smart Warehouse Management System (WMS) offers manufacturers unique transparency in every stage of material handling, from procurement to production. By digitizing material flows and seamlessly integrating them into production processes, WMS provides real-time tracking and complete control over inventory.

Real-Time Tracking and Automation

With WMS, you can instantly track the status, location, and quantity of materials. The system digitizes material flows and integrates them with other production functions, providing:

  • Real-time updates on material availability.
  • Precise tracking of semi-finished goods, scrap, and reprocessing transfers.
  • Seamless coordination between warehouses and production stations.
  • Consistent input and output in complex processes, such as material handling between workstations or efficient movement of scrap within production operations.
  • Minimization of manual tasks like physical counting or list reconciliation.
  • Automation of material transfers according to production orders, reducing delays and mismanagement.
  • Real-time tracking of categorized defective and intact parts for post-production quality control.